Large components supplied as single injection mouldings or fully validated modular assemblies.
1500t Clamp Force Machine
6 Axis In-Line Robot Cell
Automated Finishing and Assembly
Alternative Screw & Barrel sizes for a variety of shot weights
Controlled environment for white and clear products
Ceracon Liquid Gasket Application for integrated sealing feature.
Automotive Pedals and Brackets
Filtration - Air
Filtration - Oil
Filtration - Fuel
Electro Mechanical - Window
Electro Mechanical - Seating
Switching
Rocker Cover
Interior Trim
Exterior Trim
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Separate or integrally co-moulded seals provide the interface with mating parts.
In process vision systems and pressure testing verify the integrity of every product.
In-moulded or ultrasonic threaded inserts provide integral fixing points.
In-process vision detection systems and leak testing ensures the integrity of each product.
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Utilising advanced engineering polymers and design technology we replace metals with plastics in demanding applications.
Finite Element Analysis (FEA) is utilised during the design phase to identify stresses, predict performance and eliminate potential failures.
Typical materials include Glass reinforced PA6 & PA66, PPS, PEEK and Verton.
Extensive validation testing is undertaken to prove performance characteristics.
Metallic graphics provide premium quality aesthetics.
High gloss or textured finishes are applied to A-surfaces.
UV Stabilised materials prevent long term surface yellowing.
Manufactured in a controlled environment to prevent colour contamination.
Typical materials include SAN, ABS and PC/ABS.
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Heat and hydrolysis resistant materials endure long term exposure to hot fluids.
Tightly controlled sealing interfaces and correct seal selection provide the long term leak free performance.
Typical materials include Hydrolysis resistant glass filled PA66 and PPS for higher temperature applications.
Co-moulding provides a cost effective method of achieving integral flexible seals on functional components or a soft feel to the user interface area of products.
Thermoplastic Elastomers (TPE) are tailored to achieve the required level of soft feel and look.
Advanced Plastics operates two twin shot machines with rotating platens and vertical barrels producing co-moulded products.
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Insert moulding of metallic components including rotary bearings in a variety of engineering polymers.
Inserts are designed to achieve the required level of retention and torque resistance.
Fine plastic thread forms are produced from precision injection mould tools utilising rotating core technology.
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Flexible design geometry with integral features
Design and thermal analysis service provided.
Cost and weight savings over aluminium.
Electrically conductive and electrically insulative options.
Thermal conductivity range from 2 Wm/K to 20Wm/K.
UL94 HB to V0 options available
Insert moulding of metallic components including rotary bearings in a variety of engineering polymers.
Inserts are designed to achieve the required level of retention and torque resistance.
Firefighter Protective Equipment
Breathing masks - PP endoskeletons over-moulded with TPE, with valves and seals fitted post-moulding.
Head cradles
Valves, valves bodies and filter housings
Fine plastic thread forms are produced from precision injection mould tools utilising rotating core technology.
